Bu-lat-lat (boo-lat-lat) verb: to search, probe, investigate, inquire; to unearth facts Volume 3, Number 20 June 22 - 28, 2003 Quezon City, Philippines |
The
Art of Making Burnay: A Photo Essay VIGAN,
ILOCOS SUR – Aside from protecting their historic Antillan ancestral houses,
Viganos struggle to preserve the traditional way of making burnay
(unglazed earthen jars), an industry that literally came from earth. The burnay
is made of clay mashed by carabaos and mixed with sand. The more convenient
electric kilns are however displacing the dragon kilns where the burnay jars
are baked, leading to the slow demise of a centuries-old tradition and way of
life. TEXT
and PHOTOS BY AUBREY SC MAKILAN Burnay
are earthen jars with small openings while those with bigger mouths are called wangging.
In the early years, the burnay, locally known as tapayan or banga,
was used for storage of water, rice grains, basi (sugarcane wine) and
condiments like salt and bagoong (fish paste). Burnay jars are
also used in the fermentation of vinegar that comes from the sweet sap of the
Arenga Pinnata, a sugar palm tree more commonly known as “kaong.” According
to locals, Arengga vinegar tastes better if stored in burnay jars than in
plastic or metal containers.
For
huge jars, the molder creates the lower and upper parts separately. Then,
another helper combines the two parts.
This old lady does the “ears” and “cords” which decorate the jars.
Other
helpers attach the “ears” and “cords” which have been designed with
grooves. Some craftsmen tried designing the jars with dragon figures but they
are not as well liked as the traditional unadorned and unglazed jars.
The
jars are then left to dry for a day and then placed in the oven or dragon kiln,
which is 50 meters long and more than four feet high. Made of bricks, its roof
is designed with dragon’s scales. The jars are
cooked in 1200°C
heat, vitrifying the sand and clay to form a metal glass-like surface that
resonates like a bell when struck by stone. After three days in the kiln, it
takes another 20-22 hours for the jars to sufficiently harden.
Unfortunately,
not all jars come out perfect. Out of the 500 jars that a dragon kiln can bake
at a time, more than 50 usually become deformed due to “over firing.”
These “melted” jars however are still used by landscape artists to
bring a touch of Ilocos to their houses. Some deformed jars are sold at half, or
even less, than the usual price. Some factories sell them at P4-7 per kilo.
Well-made jars on the other hand cost P300-P600 per piece depending on the size. Bulatlat.com We want to know what you think of this article.
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